11-02-2013, 03:05 AM
I finished shaping a replacement handle for an old Disston saw today, only to face the challenge of locating the holes for the saw bolts.
Given the moderate rarity of this saw, enlarging the existing holes in the blade was not an option, so I needed to align the holes in the new handle with them very closely.
I came up with the solution below. While it undoubtedly has been used by others, I have not yet seen described. Its chief advantage lies in being able to mark the holes while the handle is positioned on the blade. All that is required is a flat surface, a piece of tape, a square. And a pencil, which, despite a fascinating collection of mechanical pencils and leadholders, is invariably the single most difficult item to find in my shop.
Mark the heel of the blade on the tape, then align the square with the horizontal center of the hole. Mark this location on the tape, then read the vertical location of the center of the hole and write that on the tape.
Showing the marks and measurements for the centers of the holes.
With the handle on the blade, transfer the measurements to the handle. Make sure that the heel of the blade is positioned on its mark, or all of the holes will be off.
It doesn't get much better (or easier) than this.
Given the moderate rarity of this saw, enlarging the existing holes in the blade was not an option, so I needed to align the holes in the new handle with them very closely.
I came up with the solution below. While it undoubtedly has been used by others, I have not yet seen described. Its chief advantage lies in being able to mark the holes while the handle is positioned on the blade. All that is required is a flat surface, a piece of tape, a square. And a pencil, which, despite a fascinating collection of mechanical pencils and leadholders, is invariably the single most difficult item to find in my shop.
Mark the heel of the blade on the tape, then align the square with the horizontal center of the hole. Mark this location on the tape, then read the vertical location of the center of the hole and write that on the tape.
Showing the marks and measurements for the centers of the holes.
With the handle on the blade, transfer the measurements to the handle. Make sure that the heel of the blade is positioned on its mark, or all of the holes will be off.
It doesn't get much better (or easier) than this.