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+-- Thread: How would you do this joint. Horizontal router (/showthread.php?tid=7358656)
How would you do this joint. Horizontal router - jussi - 11-02-2020
I needed to make a mortise on the curved section of the rail. The only way I could think of is establish a wall with a slot cutter and then chisel the rest.
I literally spent an hour trying to think of a purely power tool solution. I have both dominos and a jds multi router but none had long enough bits to reach the wall when referenced off the flat side. Am I missing something obvious? Is there a power tool solution?
RE: How would you do this joint. Horizontal router - stav - 11-02-2020
Could you have created a saddle out of scrap that would be flat for the router to ride on? Then cut the slot in the flat part and used a bearing guide bit with the bearing at the top of the bit by the shank to ride the slot?
RE: How would you do this joint. Horizontal router - John Mihich - 11-02-2020
If I did that and only had a couple to do - do it the way you did - maybe drill some holes. If I had to do several I would make a jig to allow a router to ride on.
RE: How would you do this joint. Horizontal router - jteneyck - 11-02-2020
A long bit would work with your Multi-router as long as you take really light cuts to minimize bit whip. You can buy 1/2" router bits and end mills up to about 6" long. 4 flute, center cutting, or roughing end mills work well. But for one or two, if I didn't have an end mill long enough to do it, I'd drill out the waste on the drill press and chop/pare the rest with a chisel.
John