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RE: Something to build with - bandit571 - 07-09-2022

Time to get caught up, a bit....back of the desk needed planed...
[attachment=43255]
Junior Jack took care of that...
[attachment=43256]
Then marked the board for width...
[attachment=43257]
Was kind of hoping  I'd get rid of that knot...oh well...set this in the vise..
[attachment=43258]
Joint the edge down to the line....leave this sit a spell..

Dig out the Socket Maker..
[attachment=43259]
That fence was going to get moved quite a few times..
[attachment=43260]
Sockets done on all four ends....ready to be traced around, to make the matching Tails...

Stay tuned..


RE: Something to build with - bandit571 - 07-09-2022

Friday night..got bored...decided to put in a little more shoptime...until the cramps return...

Traced around a set of sockets...
[attachment=43261]
Fine tuned the traced lines with the bevel gauge/square..take the board over to the bandsaw..cut on the waste side of the lines ...
[attachment=43262]
Back to the bench, cut a knife wall, then chop a bit on the show face..
[attachment=43263]
Flip the board over, and finish the chopping..
[attachment=43264]
Test the fit...
[attachment=43265]
There was an issue with one of the sockets not quite deep enough....fixed that one.

Repeat for the other end of this board..
[attachment=43266]
This time around, 2 out of 4 sockets were not deep enough....grrrr..
[attachment=43267]
By this time, I was getting a bit sore....decided to put a couple clamps on things..
[attachment=43268]
And see how things are looking...and that was it for Friday night

Stay tuned..


RE: Something to build with - bandit571 - 07-10-2022

Saturday...after the yard got mowed, after the weeds were whacked....after the Boss was taken to Wal E World and back...THEN I spent a little bit of shop time..

Tracing more sockets..
[attachment=43277]
Bevel gauge to "refine the lines" to I can see them,
[attachment=43278]
Then the bandsaw, to cut on the waste side of the lines...trying to leave the lines...
[attachment=43279]
Add the knife wall...first chops are on the "show" side/face..
[attachment=43280]
Just enough that there won't be any blow-outs, when I chop from the other face
[attachment=43281]
Then, try a test fit...starts well enough..
[attachment=43282]
But....
[attachment=43283]
Refuses to set all the way down?  Hmmmm....
[attachment=43284]
A few whacks of a chisel...and, clean out the crumbs, this time..
[attachment=43285]
That's a little better?    Repeat for the other corner....
[attachment=43286]
And a full Dry Fit...

So...sometime today ( IF the Boss allows..) I can take all of this apart, set up the Stanley 45 to plough a 1/4" x 1/4" groove along the bottom edges of the sides, to house a 1/4" plywood panel....And see if that will be enough for one day....

Stay tuned...


RE: Something to build with - bandit571 - 07-11-2022

Stanley 45 is set up..
[attachment=43306]
Had to build 4 different jigs...one per side...as each side is different...
[attachment=43307]
whether it be for width..
[attachment=43308]
or an angled edge..
[attachment=43309]
Being different direction..( and a different length side) 
[attachment=43310]

Then dry fit a couple sides, to mark out where to cut the plywood panel..
[attachment=43311]
Bandsaw leaves a wavy line, Junior Jack soon straightens out..another dry fit, with the plywood..
[attachment=43312]
Then take this all apart, add the glue, cauls and clamps..
[attachment=43313]
And a square to check all the corners...
[attachment=43314]
Close enough for the girls we go with?  

Sunday was a bit busy....floor had a slight "Krunch" to it...
[attachment=43315]
Swept this mess up, called it a day....let this sit a day..
Stay tuned..


RE: Something to build with - bandit571 - 07-13-2022

Ok..up-date....clamps came off...needed to work on the glue joints..
[attachment=43347]
The top needed a bevel as well...
[attachment=43348]
Before it was glued into place...
[attachment=43349]
Let this sit a day....then see about a matching bevel for the lid...
[attachment=43350]


Then tried to level things up a bit...
[attachment=43351]
Then got into way too big of a hurry....and fought the hinges...
[attachment=43352]
Yep, these.....kept wondering WHY things weren't lining out....pilot holes for the screws wound up being stripped out....took a long break..

Came back to the shop.....looked things over......lid was upside down...Grrrrr..   Hinges were trashed...new ones dug out...and surface mounted..
[attachment=43353]
These will be "Stand-ins" for now....until I get better ones.  And maybe inlay/inset them.   Front of the lid had a small sliver split off....decided to do a round-over along the edge..
[attachment=43354]
Not much...
[attachment=43355]
Which bring things up to today's Follies....

Stay tuned..


RE: Something to build with - BpB123 - 07-13-2022

(07-13-2022, 05:51 PM)bandit571 Wrote: Ok..up-date....clamps came off...needed to work on the glue joints..

The top needed a bevel as well...

Before it was glued into place...

Let this sit a day....then see about a matching bevel for the lid...



Then tried to level things up a bit...

Then got into way too big of a hurry....and fought the hinges...

Yep, these.....kept wondering WHY things weren't lining out....pilot holes for the screws wound up being stripped out....took a long break..

Came back to the shop.....looked things over......lid was upside down...Grrrrr..   Hinges were trashed...new ones dug out...and surface mounted..

These will be "Stand-ins" for now....until I get better ones.  And maybe inlay/inset them.   Front of the lid had a small sliver split off....decided to do a round-over along the edge..

Not much...

Which bring things up to today's Follies....

Stay tuned..

It’s looking good!

I appreciate you sharing the journey!


RE: Something to build with - bandit571 - 07-14-2022

More of a PIP, but...
[attachment=43358]
A coat of Witch's Brew Stain has been brushed on...
[attachment=43359]
A few details have been added, it wold seem..
[attachment=43360]
Something to keep the pad from sliding off...
[attachment=43361]
Something to keep the lid shut....open the lid...
[attachment=43362]
The dividers were spaced to a perfect fit of a yellow "Legal" pad in the middle....and maybe some 3"x 5" index cards...and a few pens, pencils...


[attachment=43363]
Have since given this a second coat of stain..and wiped that down...waiting to see how that dries...

Stay tuned..


RE: Something to build with - Arlin Eastman - 07-14-2022

Boy o boy the wood looks great and the box came out as nice as well.


Have you ever made some chairs before?


RE: Something to build with - bandit571 - 07-14-2022

 Have made one Rocking chair over the last 10 years.....


RE: Something to build with - bandit571 - 07-15-2022

New hinges have been installed...
[attachment=43376]
They are thin enough, that I can just surface mount them..
[attachment=43377]
And then, I brushed a seal coat of Amber Shellac ....letting it dry a while....maybe after Lunch, today....I can rub it down with some 0000 steel wool, wipe that down...then..
[attachment=43378]

One nice (maybe?) thing about taking all these photos....
[attachment=43379]
Defects you might have missed, show up quite well for the camera.....so, while I was installing the new hinges...I cranked THAT screw down tight...

We'll see how today goes.....stay tuned..