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Woops - davco - 03-14-2024

Need help correcting a goof

I cut 4 narrow dado grooves to receive the Rocker sliding door track. Unfortunately I now have the entire cabinet assembled and glued up and the dados are too narrow. I can't really fit a router in there to widen them, plus I'm concerned I might damage the whole piece using power tools at this point. I tried a flat file but it didn't remove much material at all. I'm considering the very tedious process of using a dremel.

Thsnks, any ideas to make this process less tedious.are welcome. And yes I know this was dumb I should have measured the grooves with a caliper.


RE: Woops - branchacctg - 03-14-2024

How about a back saw and then either a chisel or hand router to clean out the dado?


RE: Woops - jteneyck - 03-14-2024

Will a palm router fit?  If so, that's what I'd use.  Where the router can't get to, I'd cut lines with a knife and then carefully chisel out what needs to be.  

John


RE: Woops - EightFingers - 03-14-2024

What’s sliding in the groove? If it’s wood, make rabbet so it will fit the dado.


RE: Woops - cpolubin - 03-14-2024

Take a look at the Veritas Side Rabbet plane. It's designed to do exactly what you need.

Cliff


RE: Woops - Bob Vaughan - 03-15-2024

(03-14-2024, 04:09 PM)cpolubin Wrote: Take a look at the Veritas Side Rabbet plane. It's designed to do exactly what you need.

Cliff

Agree 100%.  Those planes are an awkward pain to use inside a cabinet.  When grain changes direction, they can pick out.  The double blade design has one blade sticking up and this can be uncomfortable. Often one has to pull on it instead of pushing.
With all its down sides, such a plane is priceless to have when needed.  I wouldn't be without the old Record I've had for decades.  It has saved my bacon many times.


RE: Woops - iclark - 03-16-2024

sliding door hardware

If this is what you are dealing with, you might be able to set up a special cutter for a small scraper tool.

Otherwise, the side router recommendation above ^^^ may be your best bet.


RE: Woops - Gary G™ - 03-16-2024

How much do you need to remove?
What joinery did you use for this piece?


RE: Woops - davco - 03-18-2024

A utility knife with an aluminum ruler clamped as a fence did the trick, albeit painstakingly


RE: Woops - jteneyck - 03-18-2024

(03-18-2024, 12:20 PM)davco Wrote: A utility knife with an aluminum ruler clamped as a fence did the trick, albeit painstakingly

The simple approach often is the best one.  Glad it worked out for you.

John