01-10-2020, 06:32 PM
(01-10-2020, 07:48 AM)stoppy Wrote: Anyone here build one? It struck me as a good complement to a bandsaw for cutting enclosed parts like windows in my current toy project. Was wondering if anyone had built one and was it worth the effort?
I built two. First one was for myself and the other for a friend. Very simple and it works well if you have a good saw and Bosch blades.
Make a box that is open on the bottom so it can be clamped to a bench. I used a piece of MDF for the table, 1/4" plywood for the ends to keep it square. Cut a slot for the blade. Mount the saw under the table. I drilled 4 pilot holes in the base and screwed the base to the table using tee-nuts that were slightly countersunk on table top. I think I used 8/32 screws, doesn't matter as long as it holds.
I installed a switched receptacle on one end. First use I had a problem with tight curves, wound up with slight bevel because the blade bent.
Remedied this by making an over head adjustable guide. Slides up and down , captures the side of the blade with "cool blocks". Not the real McCoy, just wooden dowels that touch the blade on each side. I added a thrust bearing , probably overkill. Same bearing as from a bandsaw.
The saw is a barrel handle saw with Bosch Progressor blades.
The guide is set to almost touch the work as this type of saw tends to push the work up.
I clear the blade with a set up using compressed air. I mounted a lever valve on the corner of the table connected to a hose. I open the valve slightly to blow the dust from the cut line. My friend used an aquarium pump instead of a compressor, both work well.
I think the important things to a good table mounted saber saw is a decent saw, progressor blades and the upper guide .
mike