(12-24-2018, 08:53 PM)Arlin Eastman Wrote: OK here is what AL sent me or Wood2WoodKnot
The first one is the three ornaments and a nice Christmas Card of which I never even thought of.
The last is a Christmas Puzzle and has the Star on top and he also gave me the template so everyone else can make on this year for their families next year. Hope I have enough scraps and wood.
My wife loves the puzzle and told me to make them for my daughters. Thanks Al
Really it will be my first big Scroll saw job and looking forward to making it and getting the right blades.
So Al what type and size and brand to buy?
Thank you so much Al
Arlin,
Glad you enjoy the ornaments and the puzzle.
I used Flying Dutchman blades. I get mine from Mike's Workshop. For the puzzle I used a
UR #7 Ultra Reverse blade ($3.50 / dozen - no minimum order / no postage / usually next day out mail).
www.mikesworkshop.com. P.O. Box 460, Spirit Lake, Idaho 83869-0460. Blades are pinless.
The UR #7 blade gives a clean and smooth cut in the 3/4" poplar I use for the puzzle. Needs no sanding (maybe touch up). I've also used 1/2" stock but the pieces tend to tip over too easily because of the smaller base. Take the time to plan how to break down the puzzle into large blocks with simple cuts. And then cut the blocks into smaller pieces. Trickiest cut is separating the two sheep. I will try to make a new template with recommended cut sequences for you. That will give me something to do after the holiday rush.
The UR#7 blade also leaves just enough room to paint the pieces with acrylic and lacquer topcoat. Be careful not to let the acrylic build up too thick. I have also had good luck with TransFast and TransTint stains. They are a lot easier but not as colorful, but you don't need to worry about building too thick of an acrylic coating. Cuts production time appreciably.
After I made your set, I made a few more with a simpler lid by just adding a second frame around the outside of the crib frame. No cutting and gluing strips and making miter cuts. Just cut and add a back.
And lastly, I was concerned that there was never a Baby Jesus to place on the manger. I'm not a good carver, but after I made your puzzle I figured out how to carve a simple baby on the manger - a circle for a head and an oval for the body and no other details. Just a lot of patience and small cuts. Use colors to differentiate from the manger. I will send a photo when I send a new template with the cut sequences.
-Al (wood2woodknot)