(01-04-2020, 01:23 PM)KC Wrote: I can't do it with a coping saw, can't do it with a grinder, and probably can't do it with files, altho I haven't tried that yet. I've watched probably 12 different YouTube videos that make it look relatively simple. And still I fail.
I expect patience has something to do with it.
Hats off to you guys and gals that can do it.
You can cope! Small trim like shoe molding is easily coped with a coping saw, sandpaper on a dowel or even a large drill bit. Round files or rasps too will work. Larger trim ,crown molding etc. you can cope with a saber saw. 14 TPI wood or metal blade in the saw. The base of the saw stays at 90°. Trim is sawn at 45° exactly same as if it is an inside miter. The base of the saw lays flat on the miter face you just sawed. Cut relief where the blade turns sharply. If it is crown molding or similar that has ogees and flats ,then saw relief at the flat without cutting thru the face.
Some times a pencil line on the sharp edge of the miter helps to see where to cut. When the base of the saw sits flat on the cut it automatically gives you a 45° back cut relief. Take your time and start your cut. When done sawing, define the edge with hand tools and 80 grit sandpaper.
When the coped edge looks sharp ,test the cope with a scrap.
If crown molding is the coped piece then the flats have to be paper thin . Otherwise the crown cannot push up to match the existing crown.
Make various sanding sticks from paint stirrers , round stock like broom stick or dowels. 80 grit sandpaper is good for shaping, only grit needed.
I have coped crown with a saber saw for many years. Never tried a grinder or any store bought jigs.
If you cope crown as much as I have you can do it in under 3 minutes. Take your time , expect a few errors at first. Might take 8 hrs to get the first one right. Keep practicing on scrap until you can repeat the cope several times.
mike