OK..lid required a rebate milled..
For no bigger than this was..I just needed a blade's thickness on the tablesaw...instead of messing around with spurs on the #3720...end grain cut was wider than the front and back ones...
Next, hand plane work...needed to plane a thumbnail to all 4 edges...
Starting with the end grain first....trick being to plane the half of the thumbnail, without nicking the wall of the rebate, as that has to match up with the top of the case..then I turn the lid around, and finished up the top edges..
Then hand sanded smooth with 80 and 220 grit sandpaper...once both ends were done, then the long grain edges were planed the same way..
Without nicking the rebate's walls again..was trying for a nice, crisp corner...
So, why that rebate? because the barrel of the hinges rests there...
First the hinges needed a gap closed up..
Monarch Vise took care of that detail..
Then a chisel or 2...an Eggbeater with a 1/16" bit...
To chop out a relief the thickness of the hinge's leaf...drill a few pilot holes, and install 2 hinges into the lid...
Used the installed hinges, to layout where they were going on the case..
Chop, drill and install the screws....kind of rough to do, actually...as I had to hold the lid in place, hold a very tiny screw in place, and use the screwdriver...all at the same time....one screw per hinge to start with..THEN the other 2 were easier...
Stay tuned..