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Is the pew oak? I'm thinking if you stick to the original construction method of the ends, you'll be OK. Stick to the same wood as the original for the ends.
I'm kinda confused about the sign. Is this separate from the pew? Is it to be applied to the end of the pew? You have two choices on the delta gamma application. You can either rout the delta gamma into a background, or apply raised letters to a field. My vote would be routing the letters. Raised letters are more prone to getting banged into over the years, as the sorority moves the furniture around, with whatever events they have in the sorority house, etc.
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Allan Hill
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Regarding the church pews, you may have wood movement issues. I know that the pews we have in our church, the ends are made with 2 layers of glued up boards, all red oak. Some of them have warped over the years. May be all sorts of factors involved in that and who knows if it was preventable or not, but I see that the wood used for the glue ups are a mixture of riftsawn, flatsawn and quartersawn boards. May have been some variations in environmental conditions that contributed as well, but there is noticeable warpage in some of the ends and also a few small cracks.
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If you are going to do the pews like the original then I think you'll have no trouble - the originals lasted a pretty long time. I know the ones at my church are glue ups. I reduced on several years ago and can't tell I did it.
I'm thinking about others I have seen and think all were glue ups.
As for the sign - cedar is used all the time outside - so good choice there. I think I would just use what ever is cheaper 1 1/2" vs 2 - 3/4" boards. If you laminate the 3/4" in the same direction there would not be any real issues with wood movement. Cross grain - maybe okay - since cedar is fairly soft the wood may give a bit during the different seasons. I would just glue them in one direction this way I wouldn't have to think about the movement.
John
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Mark
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