01-16-2017, 01:37 PM
I read the responses of many and started watching the video in the other post but didn't finish and here is the reason why,
1. A datum is a line, surface, plain or feature assumed to be perfect. And in your case you are assuming that the cutter head is perfect. Knowing production practices I am fairly certain it is not. And I will go over to my shop tomorrow and take a picture of what I am talking about. We are having freezing rain today and nothing is moving.
2. The general practice is to run the wood over the jointer to make one surface flat and then send it through the planner. Now the thickness of the wood exiting the planner is controlled by the distance of the cutting edge of the knives and the planner bed, The thickness is not controlled by the cutter head. And the bed of the planner is the datum, not the cutter head. All dimensions are referenced from a datum but a Datum doesn't carry a tolerance, it is assumed perfect. This is just an example but the cutter head could be in the machine at a 45 degree angle and the wood coming out would be at a 45 degree angle if the knives were set to the cutter head. But if the knives are set to the datum (planner table) even though the cutter head is at 45 degrees the cut would be parallel to the planner bed.
3. Using a jig to set the knives is a great starting place but relaying on spring pressure or a jacking screw against hand pressure is not reliable in the least. And there is the twisting action of the screw as the blade is tightened even though there is a clamp in between it and the blade.
The video showed an indicator being used and rightly so because the actual cutting edge of the knife can be measured. The relationship of all three cutters to the cutting plain can be measured in relationship to what ever datum is used, cutter head or my choice planner bed. The actual cutter head can also be measured to see if indeed it is parallel. If one blade is in at an angle the board coming out will be angled. if one knife is lower it will do all of the cutting and become dull the quickest. If one wants to argue that the other blades are still cutting, yes they are, but the lowest one will still recut the surface. The lowest blade will produce a rougher surface and as the ridges are knocked of during sanding the thickness changes according to the difference in cutter height. and surface quality also gets worse as the blade dulls.
The same holds true for a jointer. The outfeed table is the datum not the cutter head. Since both the infeed and the out feed tables are adjustable and separated pieces that may or may not be a
parallel to the cutter head and asking even the outfeed table and the main tool body to be in perfect alignment is like expecting an elephant to fly. Again magnets will not hold against the twisting force as the screws are tightened. The actual position of the cutting edge however be measured and if all cutters (3 or 4) can be brought into the same plane, I shoot for .002 total indicator runout (TIR), on the knives. then if xero is set off the cutting edge the out feed table can be brought the zero. NO guess work, no assuming, or hopping, everything has been measured. Unless one wishes to get into discussing running load or static load on the bearings.
Also the outfeed table should be used to set the fence for square and not the infeed. I used the term square instead of the correct political term of perpendicular.
Now if one has a lunch box planner the cutter head has to be used because the bed us not machined and therefore not perfect. Dewalt uses pins to control setting knives and I tried to check but the planner bed made it unreliable at least. I have no other experience with lunch box planners. so I can't comment.
The same holds true to the jointer with an insert cutter head, the only adjustment is to the outfeed table and fence. Dealing with the cutter head is a moot point. On a note: the infeed table controls depth only not quality.
Tom
1. A datum is a line, surface, plain or feature assumed to be perfect. And in your case you are assuming that the cutter head is perfect. Knowing production practices I am fairly certain it is not. And I will go over to my shop tomorrow and take a picture of what I am talking about. We are having freezing rain today and nothing is moving.
2. The general practice is to run the wood over the jointer to make one surface flat and then send it through the planner. Now the thickness of the wood exiting the planner is controlled by the distance of the cutting edge of the knives and the planner bed, The thickness is not controlled by the cutter head. And the bed of the planner is the datum, not the cutter head. All dimensions are referenced from a datum but a Datum doesn't carry a tolerance, it is assumed perfect. This is just an example but the cutter head could be in the machine at a 45 degree angle and the wood coming out would be at a 45 degree angle if the knives were set to the cutter head. But if the knives are set to the datum (planner table) even though the cutter head is at 45 degrees the cut would be parallel to the planner bed.
3. Using a jig to set the knives is a great starting place but relaying on spring pressure or a jacking screw against hand pressure is not reliable in the least. And there is the twisting action of the screw as the blade is tightened even though there is a clamp in between it and the blade.
The video showed an indicator being used and rightly so because the actual cutting edge of the knife can be measured. The relationship of all three cutters to the cutting plain can be measured in relationship to what ever datum is used, cutter head or my choice planner bed. The actual cutter head can also be measured to see if indeed it is parallel. If one blade is in at an angle the board coming out will be angled. if one knife is lower it will do all of the cutting and become dull the quickest. If one wants to argue that the other blades are still cutting, yes they are, but the lowest one will still recut the surface. The lowest blade will produce a rougher surface and as the ridges are knocked of during sanding the thickness changes according to the difference in cutter height. and surface quality also gets worse as the blade dulls.
The same holds true for a jointer. The outfeed table is the datum not the cutter head. Since both the infeed and the out feed tables are adjustable and separated pieces that may or may not be a
parallel to the cutter head and asking even the outfeed table and the main tool body to be in perfect alignment is like expecting an elephant to fly. Again magnets will not hold against the twisting force as the screws are tightened. The actual position of the cutting edge however be measured and if all cutters (3 or 4) can be brought into the same plane, I shoot for .002 total indicator runout (TIR), on the knives. then if xero is set off the cutting edge the out feed table can be brought the zero. NO guess work, no assuming, or hopping, everything has been measured. Unless one wishes to get into discussing running load or static load on the bearings.
Also the outfeed table should be used to set the fence for square and not the infeed. I used the term square instead of the correct political term of perpendicular.
Now if one has a lunch box planner the cutter head has to be used because the bed us not machined and therefore not perfect. Dewalt uses pins to control setting knives and I tried to check but the planner bed made it unreliable at least. I have no other experience with lunch box planners. so I can't comment.
The same holds true to the jointer with an insert cutter head, the only adjustment is to the outfeed table and fence. Dealing with the cutter head is a moot point. On a note: the infeed table controls depth only not quality.
Tom