03-02-2018, 10:35 PM
I have done these DTs years ago and found that they were actually not that hard to do. Decided to give it another try on a small box I am making. I want clean corners on this box and I could have simply done a splined miter, but whats the fun in that. Ron B recently sent me a new mallet so I am giving it a good run on these DTs.
Wood is nice straight grained QS walnut. First task is to mark the lines at the exact thickness of the boards. Only the inside and edges gets marked. No marks on the outside. Then rabbets are cut. I used the table saw, then cleaned them up with a router plane. These are cut at 1/4 to 1/3 of the thickness in from the ends.
[attachment=8762]
Then mark the pin board leaving a half pin at the end for miters. You pretty much have to start with the pins so the tails can be marked. Not sure that it could be done tail first.
[attachment=8763]
I was going back and forth with a Wenzelof and LN saw. Actually seem to prefer the LN saw. Waste gets chopped out as normal. The ends gets cut at 45 deg to form miters.
[attachment=8764]
Pin boards will need the edge mitered which I will cover as well as marking and cutting the tail boards on the next installment.
[attachment=8765]
I was using a LN 3/4" chisel for most of the chopping and was finding the edge crumbling after each end (3 sockets). It was easy to resharpen, but a little concerning. I thought it would hold up a little better. Going to try a steeper angle on them.
I am really digging the new mallet. The details in the handle allow me to register to the same position easily. The flat end keeps it on the bench and it is not easy to tip it over.
Wood is nice straight grained QS walnut. First task is to mark the lines at the exact thickness of the boards. Only the inside and edges gets marked. No marks on the outside. Then rabbets are cut. I used the table saw, then cleaned them up with a router plane. These are cut at 1/4 to 1/3 of the thickness in from the ends.
[attachment=8762]
Then mark the pin board leaving a half pin at the end for miters. You pretty much have to start with the pins so the tails can be marked. Not sure that it could be done tail first.
[attachment=8763]
I was going back and forth with a Wenzelof and LN saw. Actually seem to prefer the LN saw. Waste gets chopped out as normal. The ends gets cut at 45 deg to form miters.
[attachment=8764]
Pin boards will need the edge mitered which I will cover as well as marking and cutting the tail boards on the next installment.
[attachment=8765]
I was using a LN 3/4" chisel for most of the chopping and was finding the edge crumbling after each end (3 sockets). It was easy to resharpen, but a little concerning. I thought it would hold up a little better. Going to try a steeper angle on them.
I am really digging the new mallet. The details in the handle allow me to register to the same position easily. The flat end keeps it on the bench and it is not easy to tip it over.