#14
Just to learn how, I decided to try threading on my 3 axis CNC. VCarve Pro has a toolpath for doing that, so why not? First, however, you need to have a threading bit. I bought this one:

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It wasn't clear at first how to mill the threads so that the tip diameter of one thread would mesh with the root diameter of the other, allowing some slop factor. I think that would work had I milled the threads to give a land on them, like an acme thread, but I made V-shaped threads and for that to mesh I had to make the male thread one thread depth larger before cutting the thread. I'm going to cut some threads with lands on them to see if the logic is more straight forward. In any case, I was successful and the threads mate very smoothly.

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The box is about 4" OD, with a UTS 1" thread I had to make the lid as two pieces, otherwise the threading bit won't cut deep enough. The thread wasn't cut quite completely on the threaded section, so it wouldn't fit down tight to the base, so I added the O-ring to take up the slack. Still learning.

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[Image: AP1GczNObmNnXmbi1YUiLLqxk5JarcSJRiacH3jf...authuser=1]

Normally, the lid has a female thread and fits over the male thread of the box. To do that, however, a back cut needs to be made below the thread for clearance, again because the shape of the tool doesn't allow it thread to the bottom of the recess. I managed to figure that out, too, but I need a narrow T-shaped bit before making more.

And that kept my brain engaged for a couple of days.

John
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#15
John, how did you make your onefinity cnc a three axis machine?  I think we bought them at about the same time so probably have very similar models, but I was unaware of a third axis upgrade.
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#16
(11-14-2024, 07:56 PM)BrentDH Wrote: John, how did you make your onefinity cnc a three axis machine?  I think we bought them at about the same time so probably have very similar models, but I was unaware of a third axis upgrade.

It's a standard 3 axis machine, Brent.  X, Y, and Z = 3 axis.  I didn't add a rotary, which would make it 4 axis.   

John
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#17
Oh duh. Of course.  Sorry just saw something round and jumped to a wrong conclusion. 

I am anxiously waiting and hoping for an upgrade path but I am afraid their older controllers are not compatible with a fourth axis.
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#18
(11-14-2024, 11:33 PM)BrentDH Wrote: Oh duh. Of course.  Sorry just saw something round and jumped to a wrong conclusion. 

I am anxiously waiting and hoping for an upgrade path but I am afraid their older controllers are not compatible with a fourth axis.

The Buildbotics controller does not directly support a 4th axis, but a rotary axis can be added if you disable the Y axis and use its cable to power the rotary.  It's not perfect, and it's not supported by 1F, but there are several folks on the 1F user's forum who have done it, and there's even a rotary axis forum dedicated to it.  With any rotary axis the height of the gantry and Z-axis range become an issue.  There's not enough height with the Journeyman in "stock" configuration, so either the spoilboard has to be lowered or the machine lifted.  

I think you're going to see 1F soon announce a rotary for machines with the Masso controller.  Besides the rotary, I don't see me needing or benefiting from the Masso.  I really like the simplicity of the Buildbotics controller and, other than no rotary feature, it has done everything I've asked or wanted.  

John
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#19
Great job.. One of the woodworking magazines had an article on how to make a jig with a router (not CNC) to do basically what you are doing.. I can't even remember the magazine or the issue number.. I think it was Woodsmith.. Maybe Wood? Anyhow, I remember buying the router bit, but never got around to this project. haha.. Neat to see that someone figure it out. Nice project.
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#20
(11-15-2024, 09:11 AM)paul2004 Wrote: Great job.. One of the woodworking magazines had an article on how to make a jig with a router (not CNC) to do basically what you are doing.. I can't even remember the magazine or the issue number.. I think it was Woodsmith.. Maybe Wood?  Anyhow, I remember buying  the router bit, but never got around to this project. haha.. Neat to see that someone figure it out. Nice project.

Thanks.  This morning, I went back to look at basic thread theory so I can more accurately calculate the diameters needed for the male and female threads because, while my threads look nice, they come to a sharp peak instead of the more correct (and more durable) flats on the peaks.  Holy cow is it complicated.  I can see going down a rabbit hole.  To avoid that, I'm hoping I can distill it down to a few simple equations that will make it straightforward for the wooden threads I'll use.  

I was watching a YouTube video from a guy about thread milling.  He was using Fusion 360 for his modeling, and it was amazing how good his 3D models looked.  I tried learning it once, without having a good guide, and gave up in short order, but I may have to go back and give it another go because it was far superior to what I can do in SketchUp, which isn't really made for curved surfaces.  

John
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A box with a threaded top


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