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Best way to cut 1/16 off a finished shelf - Printable Version

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Best way to cut 1/16 off a finished shelf - Sick Puppy - 05-17-2016

I am in the process of finishing a bookcase. The shelves are all made, stained and finished (Water based poly). I need to trim about 1/16 off of the side of the shelf so that it will fit perfectly. What is the best way to do that? Table saw? Jointer? The shelf is 14" deep, made of plywood with a 1" thick solid maple face.

Thanks


Re: Best way to cut 1/16 off a finished shelf - Robert Adams - 05-17-2016

I'd just chop it off with the miter saw. Tape the finished surface first to help with chipping.


Re: Best way to cut 1/16 off a finished shelf - JGrout - 05-17-2016

Table saw would be my first choice. I would like it better if I had a sled to cut it on. If not make a longer fence at least for the miter gauge

I would not use a jointer on ply or for that matter end grain.


Re: Best way to cut 1/16 off a finished shelf - MidwestMan - 05-17-2016

I second the table saw choice. If you don't have a slider, or a sled, then now is good time to make a sled.

As mentioned, tape the end to reduce chip out.


Re: Best way to cut 1/16 off a finished shelf - Boatman53 - 05-17-2016

I would use my Festool track saw, and have many times for just that task.

Jim


Re: Best way to cut 1/16 off a finished shelf - JR1 - 05-17-2016

Festool T55 use a backing boardas a sacrificial to prevent chipping and tearouts.


Re: Best way to cut 1/16 off a finished shelf - K. L. McReynolds - 05-17-2016

80 tooth Freud Ultra Fine Finish blade on the table saw. Almost zero chipping with a 0 clearance throat plate.


Re: Best way to cut 1/16 off a finished shelf - Splinter Puller - 05-17-2016

10 seconds at my oscillating edge sander would be how I handle it.


Re: Best way to cut 1/16 off a finished shelf - handi - 05-17-2016

Rockler makes a trim bit with bearings top and bottom. It comes with several different diameters of top bearing, so it is awesome for this sort of trimming. Put on the bearing 1/16 smaller than the bit, run it down the side of the shelf cutting half of the thickness, then reset the height so that the flush bottom bearing removes the rest!
Rockler's Bit

The demo video is mine!

Ralph


Re: Best way to cut 1/16 off a finished shelf - 5thumbs - 05-18-2016

I'm surprised nobody has suggested a shooting board. This not only lets you control the amount you remove (down to several thousands), it also gives you an edge that is square to the face of the shelf. Takes a bit longer than a table or miter saw, but gives you more control.