(09-25-2019, 12:32 PM)arnman Wrote: I just got a call from Spyderco. They claim both stones are within their tolerance. For the medium, I am not surprised. I think the UF is pushing the envelope. They did offer to swap the UF with their "goldenstone" which is machined flat - but it has kind of a funny shape that I don't think would work best for my needs.
I decided to have them ship my stones back, and I will try to lap them if I feel it is necessary. He could not offer any suggestions for lapping them flat. In hindsight, I wish I had asked him what they use to machine their goldenstone flat.
I have successfully used the three-plate method to make a set of three bricks that have very, very flat faces -- flat enough that no light will pass between a good straightedge and each brick. I know that I can see light in gaps that are smaller than .001 inch (as tested by a feeler gauge) so I'm certain that the flatness is better than .001 inch over the face of each brick. This is flatter than the diamond plate that I happen to own.
To summarize, if you have three "plates" numbered 1, 2, and 3, you lap 1 against 2, then 1 against 3, then 2 against 3, and repeat, until they are flat enough to meet your standard -- and it will eventually get there, without any special skill. I used 90-grit silicon carbide powder and soapy water as the abrasive. If you only lap two plates together, you can end up with a cylindrical or spherical surface, because those shapes can fit together perfectly. However, if you lap three plates together in rotation, then the only set of shapes that will fit together is three flat planes.
I learned of this method from this PDF on sharpening, translated from German (page 40):
https://www.fine-tools.com/sharpening-ch...lades.html.
I know you only have two of the Spyderco ceramic stones. You would have to find a third "plate" to use. I suspect you'll have a hard time finding something as hard as the ceramic stones, but the same logic holds even if the third plate is a different material: the only shapes that will fit together are three planes, so I suspect that even if you use a different material, at worst it will take longer to achieve your desired flatness. (Note that I'm not an expert on this, though!) It took me about 30 minutes to do it with the bricks, which are probably much softer than the Spyderco's, but I'm certain they were also much less flat.